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Compact temperature-controlled 7KW induction heating melting system with complete accessories
Description of Induction melting furnace CY-15TC is a compact temperature-controlled induction heating / melting system with complete accessories. Such a complete system includs a 7KW Induction Heater, Quartz Tube with Flanges & Valves, Graphite Crucible & Refractory Assembly, 58L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for growing crystal, melting and sintering new metallic alloys with melting point < 1700ºC (under vacuum or protective gas environment).
Specification of Induction melting furnace:
Temp. Controller &Thermocouple
Precision digital temperature controller with Automatic PID tunning
30 segments programmable for controlling heating and cooling rate as well as dwell time.
Overheating & thermocouple failure protection.
+/- 3 ºC temperature accuracy.
Thermocouple: B type Thermocouple with Alumina Sheath.
Continuous Working Temp. Range: 1000ºC~1700ºC
Max. Heating Rate:
Working Voltage: 208~240V AC, 50/ 60Hz, Single Phase
Working Current: 34 Amp (60A breaker required)
Max. Input Power: 7 KW
Output Frequency: 30 - 80 kHz Adjustable
Duty Cycle: 80%
Air Cooling: Rear Fan
Protection: Automatic water pressure, over temperature, and overload protection
Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder and cover
Graphite Crucible & Refractory liners (Pls Select at the optional bar)
Graphite Crucible size: 0.5"(OD) x 0.26"(ID) x 3.11"(Deep) is available,please choose from option bar.
Max. Loading Capacity: Upto 1/2 of the total volume of the graphite crucible, ~3ml.
Single-layer refractory liner: 1 mm thick Alumina Blanket
High Purity Graphite Crucible: 1"(OD) x 0.59"(ID) x 3.75"(Deep) Crucible is included for heating and melting.
Max. Loading Capacity: Upto 1/2 of the total volume of the graphite crucible, ~8ml.
1" dia Quartz Tube with size: 25mm(OD) x 22mm(ID) x 355mm(L) is available, please choose from option bar.
Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve and bard fitting.
bottom flange: Stainless steel flange with the needle valve and bard fitting.
Two-end Open Quartz Tube is included with dimensions of 80mm(OD) x 76mm(ID) x 350mm(L) ( click picture below-right to order spare )
KF25 right angle valve& clamps and 1000mm long SS bellows are included for connecting to vacuum pump
Anti-Corrosive Capacitance Diaphragm Gauge, the measurement range is up to 3.8x10E-5 torr
One 24V,1A DC power adapter is included and ready to use. Input voltage for the adapter is 110~240V.
Temperature range: 5 - 30°C
Water Flow Rate: 16 L/min
Water Tank: 12 Liters made of stainless steel
Note: It is recommended to use a specific coolant to get the best performance.
For US customer, 110V water chiller will be included
One 156L/m Rotary Vane Vacuum Pump is included
Rate: 156 L/min up to 10e-2 torr vacuum.
Max. Power Consumption: 0.4KW / 0.37KW
Working Voltage AC 208 -240V, single phase
For US customer, 110V Vacuum pump will be included
If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr
Heavy Duty Mobile Cart
Structure: Steel Frame Mobile Cart
600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
For UL Certified version, a clear protective shield made of polycarbonate will be provided.
The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen.
Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (470mm x 300mm x 430mm)
Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
One year limited warranty with lifetime support
Consumable parts such as processing tube, refractory liners, o-rings, and heating coil are not covered by the warranty
The heater will shut down if over output occurs. Please reduce coil cycle number or sample size to keep heater operating under Max power
Melting time and temperature are related to materials, crucible, refractory insulation, etc. If you do not know whether the induction heater can melt your sample or not, please contact our engineer for consulting. Have your alloy's composition, melting point, and quantity to be melted prepared
The Induction Melting System is designed for use under vacuum and low pressure < 0.02 MPa / 0.2 Bar/ 3 PSI and The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min
Warning: A pressure regulator must be installed on your input gas tankand have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.
Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
This furnace can be modified as RTP ( rapid thermal processing ) and HPCVD system with gas delivery system. Please click link below to see how. If you have any special requirement, please let us know
Reference picture of Induction furnace:
Founded in 2005, Zhengzhou CY Scientific Instrument Co., Ltd. is a company specializing in the development and production of laboratory technology research equipment. The products are mixed, pressed, burned, cut, ground, polished, coated, analytical equipment and related consumables. Products include laboratory sintering equipment, coating equipment and so on. At present, it has been exported to 25 countries and regions such as the United States, Europe, and Southeast Asia, and has been well received by various scientific research units.
We have a mature technology research and development team, the number of technicians is 33, the company has 150 people, more than 500 square meters of office space, the factory covers an area of about 1,500 square meters located in Zhengzhou High-tech Zone Electronic Industrial Park. The products are mainly located in the research market, serving scientific research in the labs of universities and colleges, and can also customize products according to your needs.
Q. Are you a manufacturer or a trading company?
A. We are professional laboratory instrument manufacturers, have their own design team and factory, have mature technical experience, and can guarantee the quality of products and the optimal price.
Q. How is your company's product after-sales service system?
A. The product warranty period is 12 months, we can provide lifetime maintenance. We have professional pre-sales and after-sales departments that can respond to you within 24 hours to resolve any technical issues.
Q. How long is your delivery time? If I want to customize the instrument, how long does it take?
A.1. If the goods are in stock, it is 5-10 days. 2. We can provide customized services for our customers. It usually takes 30-60 days depending on the specifications of the custom instrument.
Q. Our country's power supply and plug are different. How do you solve it?
A. We can supply a transformer and plug according to your local requirements according to the power plug of different countries.
Q. How to pay?
A.T / T, L / C, D / P, etc., it is recommended to use Alibaba Trade Guarantee.
Q. How is the package of goods? Delivery methods?
A.1. Standard export fumigation sign wooden box packaging 2. Express, air, sea shipping according to customer requirements, find the most suitable way.